Sheet Metal Design and Development
Aurigen Business Solutions is a leading sheet metal design and development company, specializing in DFM optimization and quick turnaround design services [24hr turnaround]. We provide end-to-end engineering solutions for industries requiring high-precision sheet metal components with complex geometries.
Why Choose Our Sheet Metal Design Services?
- ✔ 15+ Years of Metal Fabrication Expertise team
- ✔ Full-Service Capabilities – From concept to production-ready designs
- ✔ Cost-Efficient Solutions – Optimized designs reduce material waste by 30%
- ✔ Fast Turnaround – Rapid prototyping available in as little as 72 hours
1. Sheet Metal Product Design
- CAD modelling for complex geometries
- DFM (Design for Manufacturing) analysis
- K-factor and bend allowance calculations
- Tolerance stack-up analysis
2. Prototype Development
- 3D printed sheet metal prototypes
- Soft tooling for form and fit testing
- Functional prototypes with real materials
3. Production-Ready Engineering
- Nesting optimization for laser/plasma cutting
- Forming process simulation
- Tooling design for stamping/pressing
Our Sheet Metal Design Process
- Requirement Analysis
- Material selection (steel, aluminium, titanium etc.)
- Thickness and finish specifications
- 3D Modeling & Simulation
- CAD design (SolidWorks, Inventor, CATIA)
- FEA for stress and deformation analysis
- Production Documentation
- Detailed manufacturing drawings
- Flat pattern development
- CNC machine programming files
Sheet Metal Design Process Steps
| S.No. | Sheet Metal Design Process |
|---|---|
| 1 | Identify crucial design parameters and specifications |
| 2 | Evaluate design services to meet customer needs |
| 3 | Design for Manufacturing and Assembly (DFMA) |
| 4 | Optimization of product design and manufacturing processes |
| 5 | Cost estimates based on material, number of operations etc. |
| 6 | Calculation of the adequate size of corner reliefs, bend angles and radii |
| 7 | Creation of 3D sheet metal model and complete 2D flat drawings |
| 8 | Creation of Routing plan |
| 9 | Primary and Final auditing |
| 10 | Releasing drawings to shop floor |